超重型机身全伺服控制|NB880H2M数控智能封边机

B站影视 港台电影 2025-06-24 07:47 1

摘要:智能封边机作为家具4.0生产线的核心设备,通过技术升级与智能化设计,在提升效率、保障质量、优化生产模式等方面发挥着不可替代的作用,公司推出的智能数控封边机NB880H2M,以“超重型机身+全伺服控制+智能柔性连线”三大核心优势,重新定义封边工序“快、准、稳”新

超重型机身 全伺服控制 | NB880H2M 数控智能封边机###

智能封边机作为家具4.0生产线的核心设备,通过技术升级与智能化设计,在提升效率、保障质量、优化生产模式等方面发挥着不可替代的作用,公司推出的智能数控封边机NB880H2M,以“超重型机身+全伺服控制+智能柔性连线”三大核心优势,重新定义封边工序“快、准、稳”新标准!

As the core equipment of furniture 4.0 production line, the intelligent CNC edge banding machine NB880H2M launched by Nanxing has three core advantages: "super heavy-duty body + full servo control + intelligent flexible connection", which is faster, more accurate and more stable.

超重型框架式机身,钢轨钢梁

Heavy-duty frame body, steel rail beam

超重型机身+钢轨钢梁:整机采用超重型结构设计,搭配钢轨钢梁支撑,运行稳如磐石,长时间高负荷作业不变形,耐用性拉满!超重型框架式机身与钢轨钢梁设计通过“高刚性、抗振动、强承载、长寿命”的特性,从根本上提升了智能封边机的加工精度、稳定性与耐用性,是其适应定制家居“高精度、高效率、多场景”生产需求的关键硬件保障。

Heavy-duty body + steel rail beam: The whole machine adopts heavy-duty structural design, with rail steel beam support, which can work under high load for a long time without deformation. The heavy-duty frame machine body and rail steel beam design improve the processing accuracy, stability and durability of the intelligent edge banding machine through the characteristics of "high rigidity, vibration resistance, strong load-bearing and long life".

精密坦克链条传动,履带压料

Precision tank chain drive + V-belt

坦克传动原理的精密链条,配合履带式压料结构,通过高强度链条与耐磨履带的协同作用,为板材提供稳定的输送支撑。履带表面通常采用特殊橡胶或聚氨酯材质,具备出色的防滑性与耐磨性,确保板材在涂胶、封边、修边等环节中始终保持精准位置,避免因位移导致的封边条贴合不紧密或胶线偏差问题。

The precision chain based on the tank transmission principle, combined with the V-belt structure, provides stable conveying for the plates through the synergy of high-strength chain and wear-resistant track. Special rubber or polyurethane materials are often used, which have excellent anti-slip and wear resistance, ensuring that the plates always maintain accurate position during gluing, edge banding, trimming and other links.

45m/min高速封边

Edge banding Speed up to 45m/min

行业领先的45米/分钟封边速度,效率直接拉满!同等时间完成更多订单,交期不再“卡脖子”。

Up to 45 m/min! More orders can be completed in the same time.

2组12通道伺服精准送带

2 set of 12-road servo tape feeders

12+12通道设计可同时容纳多种不同花色、厚度或材质的封边带,通过扫码自动识别当前加工需求,实现瞬时切换。这一功能完美适配定制家居“多花色、小批量”的生产模式,无需频繁人工更换封边带卷,大幅减少调机时间,提升产线柔性。实现多带共存、智能切换、高效适配的特性,成为智能封边机实现柔性生产、提升定制家居制造效率与品质的关键技术。

The 12+12 channel design can accommodate a variety of edge bands of different colors, thicknesses or materials at the same time, automatically identify the current processing needs by scanning the code, and quickly switch. Perfectly adapt to the "multi-color, small batch" production mode of customized home furnishings, greatly reduce the machine adjustment time, and improve the flexibility of the production line.

双胶锅自由选

Double glue pot switch

两组胶锅支持快速切换——无论是常规快速上熔胶,还是双色免清洗PUR胶,甚至激光封边,按需选择,适配多元订单需求。

The two sets of glue pots support quick switching - whether it is conventional fast-melting glue, two-color no-clean PUR glue, or even laser edge banding, it can adapt to diverse order requirements.

伺服水平齐头

Servo end cutting

伺服水平齐头通过伺服电机驱动,可实现跟随板材同步移动切割,板材无需停止,大幅缩短加工时间,支持生产线流畅运行,适配45米/分钟的高速加工需求,通过自动化、精准化控制,有效解决了传统齐头装置效率低、精度差、适应性弱等问题,是智能封边机提升生产效率与封边质量的关键技术。

The servo end cutting is driven by servo motor and can be cut synchronously with the plate without stopping the plate, greatly shortening the processing time. It is suitable for high-speed processing of 45 meters per minute. Through automation and precise control, it effectively solves the problems of low efficiency, poor precision and weak adaptability of traditional trimming devices.

伺服仿形跟踪

Servo corner roudning

通过伺服控制实现自动调节,能够对工件各个角进行精确加工,满足32m/min稳定运行,有效提升了封边精度、效率和美观度。

Through automatic adjustment by servo, each corner of the workpiece can be processed accurately, and the machine can run stably at 32m/min, which improves efficiency.

伺服开槽

Servo grooving

通过自动扫码在封边机中集成伺服开槽功能,可直接对衣柜侧板、底板等板材进行开槽加工,简化了生产流程,提高了加工效率。

By automatically scanning the code and integrating the servo slotting function into the edge banding machine, the side panels, bottom panels and other panels of the wardrobe can be directly slotted, simplifying the process and improving efficiency.

智能数控控制系统

Intelligent CNC control system

设备配置智能数控系统,可实时控制开启功能、胶锅、封边带通道、输送速度、胶锅温度等关键参数,确保封边条与板材的粘合强度和外观一致性。还能全流程数据记录,实时采集设备运行数据、生产数据,并通过MES系统,生成可视化报表。

The equipment is equipped with an intelligent CNC system, which can control the opening function, glue pot, edge banding channel, conveying speed, glue pot temperature and other parameters in real time to ensure the bonding strength and appearance consistency between the edge banding and the board. It can also record the whole process data, collect equipment operation data and production data in real time, and generate visual reports through the MES system.

预铣

Pre-milling

通过高速旋转的金刚石刀具对板材边缘进行铣削,去除切割后的毛刺和残留胶层,避免了封边带与板材接触面的杂质干扰,确保胶水渗透均匀,提升封边粘合强度。

The edge of the plate is milled by a high-speed rotating diamond tool to remove burrs and residual glue after cutting, ensure uniform glue penetration, and improve edge banding bonding strength.

粗修和伺服调整精修

Rough trimming and servo adjustment fine trimming

①粗修采用靠模和高频高速电机,用于修整板材上下多余的封边材料,保证上下部分平整光滑;

Rough repair uses a template and high-frequency high-speed motor to ensure that the upper and lower parts are flat and smooth;

②精修采用伺服调整,数字化控制可保存多组位置参数可实现精准定位,根据材料需求切换不同加工模式,保证批量生产中封边质量的一致性,确保封边条与板材贴合紧密、修边平整光滑。

Servo adjustment is used for fine trimming, and digital control can save multiple sets of position parameters to achieve precise positioning. Different processing modes can be switched according to material requirements to ensure that the edge banding fits tightly to the board and the trimming is flat and smooth.

伺服调整刮边

Servo adjustment scraping

伺服控制的刮边装置可精确控制刮刀的升降和移动轨迹,避免传统人工调刀导致的刮边不均或过度刮削问题。同时,系统可保存多组刮边参数,支持扫码或一键切换不同加工模式,保证批量生产中封边质量的一致性。伺服调整刮边功能通过自动化、精准化控制,有效解决了传统刮边工序效率低、适应性差、质量不稳定等问题,是提升家具封边效果和生产效率的关键技术。

The servo-controlled scraping device can accurately control the lifting and lowering of the scraper. At the same time, the system can save multiple sets of scraping parameters and support scanning codes or one-click switching of different processing modes. The servo-controlled scraping function effectively solves the problems of low efficiency, poor adaptability, and unstable quality of traditional scraping processes through automation and precision control.

断丝&平刮&双联抛光

Off cut & Flat scraping & Double buffing

①断丝装置通过机械夹持或切割动作,在刮边后立即切断残丝,保护设备核心部件,可防止残丝卡入刀轴、导轨等精密部件,降低异常摩擦导致的设备损耗,延长使用寿命;

The wire cutting device cuts off the residual wire immediately after scraping through mechanical cutting action, protecting the core components of the equipment and reducing equipment loss caused by abnormal friction;

②浮动平刮采用弹簧系统为压板提供动态压力,通过距离微调器调节弹簧压力,使刮刀对不同厚度的板材施加均匀压力,避免因压力过大导致板材损伤或胶线残留,灵活适配0.4-3mm厚度的封边带;

The floating flat scraper adopts a spring system to provide dynamic pressure for the pressure plate. The spring pressure is adjusted by the distance fine-tuner, which can flexibly adapt to the edge banding thickness of 0.4-3mm;

③抛光轮通过高速旋转,彻底去除封边过程中残留的胶水颗粒和切削碎屑,对封边带表面进行物理研磨,消除刮边工序遗留的细微刀痕或波纹,使封边端面呈现镜面效果,增强家具的视觉质感。

The buffing wheel rotates at high speed to completely remove the debris left in the edge banding process, and physically grinds the edge band surface to make the edge banding end surface present a mirror effect.

智能柔性封边连线应用

Intelligent flexible edge banding line application

智能柔性封边连线通过自动化设计大幅减少人工依赖,可适应多种工件无需频繁调机,上料即加工。通过24通道伺服送带可实现多种花色封边带的瞬时切换;结合自动扫码识别板件编码,系统能自动匹配胶锅、封边带及刀具选择,满足定制家居“多花色、小批量”的柔性需求。产线通过自动化、智能化与柔性化设计,有效解决了传统封边工序效率低、适应性差、成本高等问题,是家居制造向工业4.0转型的关键技术。

The intelligent flexible edge banding line greatly reduces manual dependence through automated design and can adapt to a variety of workpieces. Through the 24-channel servo belt feeding, instant switching of edge bands of various patterns and colors can be achieved; combined with automatic code scanning to identify panel codes, the system can automatically match glue pots, edge bands and tool selection to meet the flexible needs of customized home furnishings with "multiple patterns and small batches", which is a key technology for the transformation of home furnishing manufacturing to Industry 4.0.

来源:同花顺财经

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